Zirconia Rod

Material:	Yttria Stabilized Zirconia, Magnesia Stabilized Zirconia, Calcia Stabilized Zirconia, Ceria Stabilised Zirconia, Zirconia Toughened Alumina, and Others
Appearance:	White Solid
Size:	Customized with Strict Tolerance

 

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Product Description
Zirconia rods are high-performance materials with excellent mechanical properties and resistance to wear, corrosion, and high temperatures. These rods are ideal for demanding applications in industries like electronics, manufacturing, and thermal treatment. Available in various compositions such as Yttria Stabilized Zirconia, Magnesia Stabilized Zirconia, and others, they offer exceptional toughness and stability in extreme conditions.

 

Features & Properties
✔ High Mechanical Strength – Outstanding strength and toughness, even at high temperatures.
✔ Thermal Stability – Resistant to high temperatures and thermal cycling.
✔ Chemical Inertness – Excellent resistance to corrosion, making them ideal for chemical processing applications.
✔ Versatile Composition – Available in Yttria, Magnesia, Calcia, and Ceria-stabilized zirconia for various applications.
✔ Wear Resistance – Exceptional resistance to abrasion and wear, extending the service life of equipment.

 

Applications & Related Industries

Electronics – Used in electrical insulation, high-voltage insulators, and components for high-temperature environments.

Manufacturing – Ideal for parts subjected to high stress, such as nozzles, rollers, and seals.

Thermal Treatment – Crucial for applications requiring resistance to extreme temperatures, such as in furnaces and kilns.

Aerospace – Used in various parts of engines and other components exposed to high temperatures and mechanical stress.

Medical – Employed in medical implants due to their biocompatibility and wear resistance.

 

Synonyms

Zirconium Oxide Rod

Yttria Stabilized Zirconia Rod

ZrO₂ Rod

Magnesia Stabilized Zirconia Rod

 

Health & Safety Information
⚠ Handle with Care – Zirconia rods are typically non-toxic but should be handled safely to prevent injury from sharp edges.
✅ Avoid Inhalation – When cutting or grinding, wear proper respiratory protection to avoid inhaling fine zirconia dust.
✔ Personal Protective Equipment (PPE) – Always use safety goggles, gloves, and a dust mask when handling zirconia rods in a manufacturing or processing environment.

 

Production Method & Equipment
The manufacturing of zirconia rods involves precision molding, sintering, and sometimes grinding to achieve the desired size and properties. Advanced sintering techniques ensure that zirconia maintains its strength, density, and thermal stability. Equipment such as high-temperature furnaces and CNC machining tools are typically used in the fabrication process.

 

Size & Customization

Standard Sizes – Available in various diameters and lengths ranging from 1mm to 100mm in diameter.

Customization Options – Zirconia rods can be customized based on specific customer requirements, including diameter, length, and the choice of stabilizing oxide (Yttria, Magnesia, Ceria, or Calcia).

Surface Finish – Available with various surface finishes, including polished and matte options, to suit your application needs.

 

Certifications & Quality Assurance
Our zirconia rods meet industry standards and undergo rigorous quality control procedures. They are certified to ensure their high-performance properties and compliance with international standards.

 

Lead Time & MOQ

Lead Time – Typically 5-10 business days for standard sizes; longer for customized orders.

MOQ – Minimum order quantity depends on size and customization requirements; please contact us for more details.

 

FAQs (Frequently Asked Questions)
Q1: What makes Zirconia rods ideal for high-temperature applications?
A1: Zirconia has excellent thermal stability and can withstand extreme temperatures without losing strength or becoming brittle. This makes it ideal for applications in furnaces, kilns, and high-heat environments.

Q2: Can Zirconia rods be used in medical applications?
A2: Yes, Zirconia rods are biocompatible and wear-resistant, making them suitable for medical applications like dental implants and prosthetics.

Q3: Can I order customized zirconia rods?
A3: Absolutely! We offer a range of customization options in terms of size, composition, and surface finish to meet your specific needs.

 

Contact Us Section
For inquiries or to place a custom order, please feel free to Contact Us. Our experts are ready to assist with any questions or special requirements.

 

How to Choose the Product
When selecting a zirconia rod, consider the following factors:

Composition – Choose the right stabilizer (Yttria, Magnesia, etc.) based on your specific application needs.

Size – Determine the diameter and length based on the mechanical and thermal stress the rod will undergo.

Surface Finish – Depending on your application, choose between polished or matte surfaces.

Temperature Requirements – Ensure that the rod can withstand the temperatures expected in your application.

 

Product Standards

ASTM B551/551M – Applicable to zirconia rods for various applications.

ISO 9001 Certified – Quality management standard for manufacturing and quality assurance processes.

 

Product Specifications

Material: Yttria Stabilized Zirconia (YSZ), Magnesia Stabilized Zirconia, Calcia Stabilized Zirconia, Ceria Stabilized Zirconia

Density: 6.0 g/cm³

Hardness: Vickers hardness 1200-1300

Operating Temperature: Up to 2400°C (depending on stabilizer)

 

Production & Quality Control
Each zirconia rod undergoes stringent quality control checks to ensure that it meets specifications for thermal and mechanical properties. We use high-precision CNC machines to produce custom sizes and finishes.

 

Shipping & Delivery Information

Packaging: Carefully packaged to avoid damage during transit, using custom-sized boxes and cushioning.

Shipping Options: Worldwide shipping available via air or sea. Delivery time depends on location and shipping method.

 

Environmental Impact & Sustainability
Zirconia is an environmentally friendly material with low toxicity. We ensure that our production methods adhere to strict environmental standards, and we use sustainable practices in our manufacturing process.

 

Maintenance & Care Instructions
Zirconia rods are low-maintenance, but it's important to avoid high-impact damage that could affect their structural integrity. For cleaning, use a soft cloth or brush and avoid harsh chemicals.

 

Differentiation Between Products
Zirconia rods differ in terms of the stabilizer used (Yttria, Magnesia, Ceria, etc.), size, and surface finish. It's important to select the correct version based on the specific application, temperature, and mechanical requirements.

 

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Typical Types of Zirconia

Material	Abbrev.
Tetragonal Zirconia Polycrystals	TZP
Partially Stabilised Zirconia	PSZ
Fully Stabilised Zirconia	FSZ
Transformation Toughened Ceramics	TTC
Zirconia Toughened Alumina	ZTA
Transformation Toughened Zirconia	TTZ

Typical Properties of Zirconia

Property	Y-TZP	Ce-TZP	ZTA	Mg-PSZ	3Y20A
Density (g.cm-3)	6.05	6.15	4.15	5.75	5.51
Hardenss (HV30)	1350	900	1600	1020	1470
Bend Str. (MPa)	1000	350	500	800	2400
Compressive Str. (MPa)	2000	-	-	2000	-
Young's Modulus (GPa)	205	215	380	205	260
Poisson's Ratio	0.3	-	-	0.23	-
Fracture Toughness (MPa.m-1/2)	9.5	15 - 20	4 - 5	8 - 15	6
Thermal Exp. Co-Eff (x10-6 °C-1)	10	8	8	10	9.4
Thermal Conductivity (W.m-1.K-1)	2	2	23	1.8	3

 

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